Plastic Steel 5- Minute Putty (SF)
A Steel-filled, fast-setting epoxy putty for filling, and bonding metal surfaces.
Intended Use :
Restores worn on fatiqued metals; patches castings; makes jigs and fixtures; rebuilds pump and valve bodies; restores bearing journals and races
Bonds to aluminum, concrete, and many other metals
Resistant to chemicals and most acids, bases, solvents, and alkalis
Applies easily to vertical surfaces
Machinable to metallic finish
Not recommended for long term exposure to concentrated acids or o organic solvents
Technical data should be considered representative or typical only and should not be used for specification purposes.
Cured 7 days @ 75oF
Mix Ratio by Volume
Cure Shrinkage ASTM D 2566
Mix Ratio by Weight
Adhesive Tensile Shear ASTM D 1002
% Solids by Volume
Dielectric Strength, volts/mil ASTM D 149
Pot Life @ 75F
Coef. of Themal Expansion ASTM D 696
12.2 in (3)/lb.
Flexural Strength ASTM D 790
Thermal Conductivity ASTM C 177
Compressive Strength ASTM D 695
Cured Harness Shore D ASTM D 2240
Dielectric Constant ASTM D 150
Modulus of Elasticity ASTM D 638
Adhesive Tensile Shear
Modulus of Elasticity
7.5 psi x 10(5) in.
Coefficient of Thermal Expansion
34 [(in.) x (in). x F)] x 10(-6)
2.65 [(cal x cm) /(sec x cm(2) x C)] x 10 (-3)
1. Thoroughly clean the surface with Devcon Cleaner Blend 300 to remove all oil, grease, and dirt.
2. Grit blast surface area with 8 - 40 mesh grit, or grind with a coarse wheel or abrasive disc pad, to create increased surface area for better adhesion (Caution: An abrasive disc pad can only be used provide white mesh is revealed). Desired profile is 3 -5mil, including defined edges (do not "feather" edge" epoxy).
Note: For metals exposed to sea water or other salt solution, grit - blast and high - pressure - water- blast the area, then leave overnight to allow any salts in the metal to "sweat" to the surface. Repeat blasting to "sweat out" all soluble salts. Perform chloride contamination test to determine soluble salt content (should be no more than 40 ppm).
3. Clean surface again with Cleaner Blend 300 to remove all traces of oil, grease, dust, or other foreign substances from the grit blasting.
4. Repair surface as soon as possible to eliminate any changes or surface contaminants.
WORKING CONDITIONS : Ideal application temperature is 55oF to 90o F. In cold working conditions, heat repair area to 100 -110o F immediately prior to applying to dry off any moisture, contamination, or solvents, as well as to assist epoxy in achieving maximum adhesion properties.
--- It is strongly recommended that full units be mixed, as ratios are pre-measured. ---
1. Add hardener to resin
2. Mix thoroughly with screwdriver or similar tool (continuously scrap material away from sides and bottom of container) until a uniform, streak - free consistency is obtained.
INTERMEDIATE SIZES (1,2,3 lb. units): Place resin and hardener on a flat, disposable surface such as cardboard, plywood, or plastic sheet), Use a trowel or wide- blade tool to mix the material as in Step 2 above.
LARGE SIZES (25 lb., 30 lb., 50 lb. buckets): Use a T- Shape mixing paddle or propeller - type Jiffy Mixer Model ES on an electric drill, Thoroughly fold putty by vigorously moving paddle/ propeller up and down until a homogenous mix of resin and hardener is attained.
Spread mixed on repair area and work firmly into substrate to ensure maximum surface contact. Plastic Steel 5
FOR BRIDGING LARGE GAPS OR HOLES
Place fiberglass sheet, expanded metal, or mechanical fasteners between repair area and Plastic Steel 5 Minute Putty (SF) prior to application.
For VERTICAL SURFACE APPLICATIONS
Plastic Steel 5 Minutes Putty (SF) can be troweled up 1/4' thick without sagging.
FOR MAXIMUM PHYSICAL PROPERTIES
Cure at room temperature for 2.5 hours, then heat cure for 4 hours @ 200oF.
FOR + 70oF APPLICATIONS
Applying epoxy at temperatures below 70o F lengthens functional cure and pot life times. Conversely, applying above 70o F shortens functional cure and pot life.
Allow material to cure for at leas one hour before machining.
- Lathe speed : 150 ft./min.
- Cut : Dry
- Tools : Carbide Tope Rake 6o (+/-2o) - Side/Front 8oF (+/-2o)
- Feed Rate(rough) : Travel speed .020 Rough cut .020 - .060
- Feed Rate (finishing): Travel speed .010 Finish cut .010
- Polishing : Use 400 - 650 grit emery paper wet. Material should polish to a 25 - 50 micro inch.
Store at room temperature.
Approved for use U.S. meat and poultry plants
Chemical resistance is calculated with a 7 day, room temp. cure ( 30 days immersion @ 75oF
1,1,1 - Trichloroethnane
Ammonium Hydroxide 20%
Potassium Hydroxide 40%
Sodium Chloride Brine
Methyl Ethyl Ketone
Please refer to the appropriate material safety data sheet (MSDS) prior to using this product.
FOR INDUSTRIAL USE ONLY
Devcon will not replace any material found to be defective. Because the storage, handling and application of this material is beyond our control, we can accept no liability for the results obtained.
All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW Devcon makes no representations or warranties of any kind concerning this data.
10240 1 Ib.
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Product Code : Devcon
Brand Name :Devcon
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