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Devcon Plastic Steel 5 Minute Putty - SF



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Product Specification

Plastic Steel 5- Minute Putty (SF)

Description:

A Steel-filled, fast-setting epoxy putty for filling, and bonding metal surfaces.


Intended Use :

Restores worn on fatiqued metals; patches castings; makes jigs and fixtures; rebuilds pump and valve bodies; restores bearing journals and races


Product

Bonds to aluminum, concrete, and many other metals


Features :

Resistant to chemicals and most acids, bases, solvents, and alkalis

Applies easily to vertical surfaces

Machinable to metallic finish


Limitations:

Not recommended for long term exposure to concentrated acids or o organic solvents


Typical

Technical data should be considered representative or typical only and should not be used for specification purposes.


Physical

Cured 7 days @ 75oF


Properties :

Color

Dark Grey

TESTS CONDUCTED



Mix Ratio by Volume

1:1

Cure Shrinkage ASTM D 2566



Mix Ratio by Weight

1.7:1

Adhesive Tensile Shear ASTM D 1002



% Solids by Volume

100

Dielectric Strength, volts/mil ASTM D 149



Pot Life @ 75F

5 min.

Coef. of Themal Expansion ASTM D 696



Specific Volume

12.2 in (3)/lb.

Flexural Strength ASTM D 790



Cured Shrinkage

0.0006 in./in

Thermal Conductivity ASTM C 177



Specific Gravity

1.96 gm/cc

Compressive Strength ASTM D 695



Temperature Resistance

Dry: 200oF

Cured Harness Shore D ASTM D 2240



Coverage/lb

49 sq.in./lb.½

Dielectric Constant ASTM D 150



Cured Hardness

85D

Modulus of Elasticity ASTM D 638



Dielectric Strength

30 volts/mils




Dielectric Constant

35




Adhesive Tensile Shear

2,026 psi




Compressive Strength

10,400 psi




Modulus of Elasticity

7.5 psi x 10(5) in.




Flexural Strength

7,680 psi




Coefficient of Thermal Expansion

34 [(in.) x (in). x F)] x 10(-6)




Thermal Conductivity

2.65 [(cal x cm) /(sec x cm(2) x C)] x 10 (-3)




Cure Time

1 hrs




Recoat Time

15-30 min.




Mixed Viscosity

Putty



Surface

1. Thoroughly clean the surface with Devcon Cleaner Blend 300 to remove all oil, grease, and dirt.


Preparation :

2. Grit blast surface area with 8 - 40 mesh grit, or grind with a coarse wheel or abrasive disc pad, to create increased surface area for better adhesion (Caution: An abrasive disc pad can only be used provide white mesh is revealed). Desired profile is 3 -5mil, including defined edges (do not "feather" edge" epoxy).

Note: For metals exposed to sea water or other salt solution, grit - blast and high - pressure - water- blast the area, then leave overnight to allow any salts in the metal to "sweat" to the surface. Repeat blasting to "sweat out" all soluble salts. Perform chloride contamination test to determine soluble salt content (should be no more than 40 ppm).

3. Clean surface again with Cleaner Blend 300 to remove all traces of oil, grease, dust, or other foreign substances from the grit blasting.

4. Repair surface as soon as possible to eliminate any changes or surface contaminants.



WORKING CONDITIONS : Ideal application temperature is 55oF to 90o F. In cold working conditions, heat repair area to 100 -110o F immediately prior to applying to dry off any moisture, contamination, or solvents, as well as to assist epoxy in achieving maximum adhesion properties.

Mixing

--- It is strongly recommended that full units be mixed, as ratios are pre-measured. ---

Instructions :

1. Add hardener to resin

2. Mix thoroughly with screwdriver or similar tool (continuously scrap material away from sides and bottom of container) until a uniform, streak - free consistency is obtained.



INTERMEDIATE SIZES (1,2,3 lb. units): Place resin and hardener on a flat, disposable surface such as cardboard, plywood, or plastic sheet), Use a trowel or wide- blade tool to mix the material as in Step 2 above.



LARGE SIZES (25 lb., 30 lb., 50 lb. buckets): Use a T- Shape mixing paddle or propeller - type Jiffy Mixer Model ES on an electric drill, Thoroughly fold putty by vigorously moving paddle/ propeller up and down until a homogenous mix of resin and hardener is attained.

Application



Instructions :

Spread mixed on repair area and work firmly into substrate to ensure maximum surface contact. Plastic Steel 5

FOR BRIDGING LARGE GAPS OR HOLES

Place fiberglass sheet, expanded metal, or mechanical fasteners between repair area and Plastic Steel 5 Minute Putty (SF) prior to application.





For VERTICAL SURFACE APPLICATIONS

Plastic Steel 5 Minutes Putty (SF) can be troweled up 1/4' thick without sagging.



FOR MAXIMUM PHYSICAL PROPERTIES

Cure at room temperature for 2.5 hours, then heat cure for 4 hours @ 200oF.



FOR + 70oF APPLICATIONS

Applying epoxy at temperatures below 70o F lengthens functional cure and pot life times. Conversely, applying above 70o F shortens functional cure and pot life.



MACHINING :

Allow material to cure for at leas one hour before machining.

- Lathe speed : 150 ft./min.

- Cut : Dry

- Tools : Carbide Tope Rake 6o (+/-2o) - Side/Front 8oF (+/-2o)

- Feed Rate(rough) : Travel speed .020 Rough cut .020 - .060

- Feed Rate (finishing): Travel speed .010 Finish cut .010

- Polishing : Use 400 - 650 grit emery paper wet. Material should polish to a 25 - 50 micro inch.

Storage:

Store at room temperature.

Compliances:

Approved for use U.S. meat and poultry plants

Chemical

Resistance :

Chemical resistance is calculated with a 7 day, room temp. cure ( 30 days immersion @ 75oF


1,1,1 - Trichloroethnane

Fair


Phosphoric 10%

Fair

Ammonium Hydroxide 20%

Fair


Potassium Hydroxide 40%

Fair

Cutting Oil

Very good


Sodium Chloride Brine

Fair

Gasoline (Unleaded)

Very good


Sodium Hypochlorite

Fair

Hydrochloric 10%

Fair


Sulfuric 10%

Fair

Methyl Ethyl Ketone

Poor


Sulfuric 50%

Poor

Methylene Chloride

Poor


Trisodium Phosphate

Fair

Mineral Spirits

Very good


Xylene

Poor



Precautions :

Please refer to the appropriate material safety data sheet (MSDS) prior to using this product.

FOR INDUSTRIAL USE ONLY

Warranty :

Devcon will not replace any material found to be defective. Because the storage, handling and application of this material is beyond our control, we can accept no liability for the results obtained.

Disclaimer :

All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW Devcon makes no representations or warranties of any kind concerning this data.

Order

10240 1 Ib.

Information :



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Product Code : Devcon      Brand Name :Devcon

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