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        Home » Products » Devcon Epoxy Putties » Devcon Brushable Ceramic

        Devcon Brushable Ceramic

        Devcon Brushable Ceramic
        Devcon Brushable Ceramic
        Product Code : DBC
        Brand Name : Devcon
        Product Description

        Brushable Ceramic Blue/Red

        Description

        A brushable, high performance ceramic-filled epoxy for sealing, protecting and repairing surfaces subject to erosion.

        Intended Use

        Seal and protect new equipment exposed to erosion and corrosion; protect pump casings, impeller blades, gate valves, water boxes, and fan blades; rebuild heat exchangers, tube sheets, and other water circulating equipment; top coat for providing exceptionally smooth surface to repaired surfaces.

        Product

        Acceptable for use in meat and poultry plants

        Features

        Excellent chemical resistance
        Temperature resistance to 350oF
        Applies easily with short - bristle brush or roller
        Low viscosity, self - leveling liquid

        Limitations

        None

        Typical

        Technical data should be considered representative or typical only and should not be used for specification purposes.

        Physical

        Cured 7 days @ 75oF

        Properties

        Color

        Red or Blue

        TESTS CONDUCTED

        Mix Ratior by Volume

        3.4:1

        Compressive Strength ASTM D 695

        Mix Ratior by Weight

        5.6:1

        Cured Hardness Shore D ASTM D 2240

        % Solids by Volume

        100

        Cure Shrinkage ASTM D 2566

        Pot Life @ 75F

        40 min.

        Flexural Strength ASTM D 790

        Specific Volume

        16.5 in. (3)/lb

        Thermal Conductivity ASTM C 177

        Cured Shrinkage

        0.0020 in./in

        Adhesive Tensile Shear ASTM C 177

        Specific Gravity

        1.53 gm/cc

        Dielectric Strength, volts/mil ASTM D 149

        Temperature Resistance

        Wet : 150oF; Dry: 350 oF

        Coef. of Thermal Expansion ASTM D 696

        Coverage/lb

        7.6 sq.ft./lb. @ 15 mils(0.15in.)

        Dielectric Constant ASTM D 150

        Cured Hardness

        90D

        Modulus of Elasticity ASTM D 638

        Dielectric Strength

        382 volts/mils


        Dielectric Constant

        3.87 @ 1 MHz


        Adhesive Tensile Shear

        2,000 psi


        Compressive Strength

        15,200 psi


        Modulus of Elasticity

        9.0 psi x 10(5)


        Flexural Strength

        8,000 psi


        Coefficient of Thermal Expansion

        19 [(in.) x (in). x oF)] x 10(-6)


        Thermal Conductivity

        1.92 [(cal x cm) /(sec x cm(2) x oC)] x 10 (-3)


        Brush Coat Thickness

        10-20 mils (.010-.020 in.)


        Cure Time

        16 hrs


        Recoat Time

        4-6 hrs


        Salt Spray Resistance

        5,000 hrs


        Mixed Viscosity

        32,000 cps


        Surface

        1. Thoroughly clean the surface with Devcon® Cleaner Blend 300 to remove all oil, grease, and dirt.

        Preparation

        2. Grit blast surface area with 8 - 40 mesh grit, or grind with a coarse wheel or abrasive disc pad, to create increased surface area for better adhesion (Caution: An abrasive disc pad can only be used provide white mesh is revealed). Desired profile is 3 -5mil, including defined edges (do not feather edge epoxy).

        Note: for metals exposed to water or other salt solution, grit blast and high "pressure" water- blast the area, then leave overnight to allow any salts in the metal to "sweat" to the surface. Repeat blasting to "sweat out" all soluble salts. Perform chloride contamination test to determine soluble salt content (should be no more than 40 ppm).

        3. Clean surface again with Cleaner Blend 300 to remove all traces of oil, grease, dust, or other foreign substances from the grit blasting.

        4. Repair surface as soon as possible to eliminate any changes or surface contaminants.


        WORKING CONDITIONS : Ideal application temperature is 55 oF to 90oF. In cold working conditions, heat repair area to 100 -110oF immediately prior to applying to dry off any moisture, contamination, or solvents, as well as to assist epoxy in achieving maximum adhesion properties.

        Mixing

        It is strongly recommended that full units be mixed, as ratios are pre-measured.

        Instructions :

        Add hardener to resin

        Mix thoroughly with screwdriver or similar tool (continuously scrap material away from sides and bottom of container) until a uniform, streak free consistency is obtained.

        LARGE SIZES (2 lb., 25 lb.): Use a propeller type Jiffy Mixer Model ES on an electric drill, Mix until color is uniform and consistant.

        Note : Keep propeller below liquid line, as additional air can be added to mixture, resulting in air bubbles on the surface of the finished product.

        Application Instructions

        Apply two thin coasts (8-15 mils) or Brushable Ceramic to ensure a lack of pinholes or holidays on the substrate (a low voltage, holiday detector will ensure a pinhole - free coating). Brushable Ceramic fully cures in 16 hours, at which time it can be machined, drilled or painted.

        FOR GREATER THICKNESS

        Use Brushable Ceramic as a coating in combination with Ceramic Repair Putty. For proper wear and adhesion, maximum thickness should not exceed 40 mils.

        FOR + 70oF APPLICATIONS

        Applying epoxy at temperatures below 70oF lengthens functional cure and pot life times. Conversely, applying above 70oF shortens functional cure and pot life.

        Storage

        Store at room temperature.

        Compliances

        Approved for use in meat and poultry plants (red only)

        Chemical

        Resistance

        Chemical resistance is calculated with a 7 day, room temp. cure ( 30 days immersion @ 75oF

        Benzene

        Excellent

        Sodium Hydroxide 10%

        Excellent

        Gasoline (Unleaded)

        Excellent

        Sodium Hydroxide 50%

        Excellent

        Hydrochloric 10%

        Very good

        Sodium Hypochlorite

        Very good

        Kerosene

        Excellent

        Sulfuric 10%

        Very good

        Mineral Spirits

        Excellent

        Sulfuric 50%

        Fair

        Nitric 50%

        Poor

        Toluene

        Excellent

        Phosphoric 10%

        Very good

        Xylene

        Fair

        Potassium Hydroxide 40%

        Excellent



        Precautions

        Please refer to the appropriate material safety data sheet (MSDS) prior to using this product.
        For technical assistance, please call 1-800-933-8266
        FOR INDUSTRIAL USE ONLY

        Warranty

        Devcon will not replace any material found to be defective. Because the storage, handling and application of this material is beyond our control, we can accept no liability for the results obtained.

        Disclaimer

        All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW Devcon makes no representations or warranties of any kind concerning this data.

        Order

        11760 (Red) 2 Ib.

        Information

        11760 (Blue) 2 Ib.

         



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