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                          Home » Products » Devcon Epoxy Putties » Devcon Brushable Ceramic

                          Devcon Brushable Ceramic

                          Devcon Brushable Ceramic
                          Devcon Brushable Ceramic
                          Product Code : DBC
                          Brand Name : Devcon
                          Product Description

                          Brushable Ceramic Blue/Red

                          Description

                          A brushable, high performance ceramic-filled epoxy for sealing, protecting and repairing surfaces subject to erosion.

                          Intended Use

                          Seal and protect new equipment exposed to erosion and corrosion; protect pump casings, impeller blades, gate valves, water boxes, and fan blades; rebuild heat exchangers, tube sheets, and other water circulating equipment; top coat for providing exceptionally smooth surface to repaired surfaces.

                          Product

                          Acceptable for use in meat and poultry plants

                          Features

                          Excellent chemical resistance
                          Temperature resistance to 350oF
                          Applies easily with short - bristle brush or roller
                          Low viscosity, self - leveling liquid

                          Limitations

                          None

                          Typical

                          Technical data should be considered representative or typical only and should not be used for specification purposes.

                          Physical

                          Cured 7 days @ 75oF

                          Properties

                          Color

                          Red or Blue

                          TESTS CONDUCTED

                          Mix Ratior by Volume

                          3.4:1

                          Compressive Strength ASTM D 695

                          Mix Ratior by Weight

                          5.6:1

                          Cured Hardness Shore D ASTM D 2240

                          % Solids by Volume

                          100

                          Cure Shrinkage ASTM D 2566

                          Pot Life @ 75F

                          40 min.

                          Flexural Strength ASTM D 790

                          Specific Volume

                          16.5 in. (3)/lb

                          Thermal Conductivity ASTM C 177

                          Cured Shrinkage

                          0.0020 in./in

                          Adhesive Tensile Shear ASTM C 177

                          Specific Gravity

                          1.53 gm/cc

                          Dielectric Strength, volts/mil ASTM D 149

                          Temperature Resistance

                          Wet : 150oF; Dry: 350 oF

                          Coef. of Thermal Expansion ASTM D 696

                          Coverage/lb

                          7.6 sq.ft./lb. @ 15 mils(0.15in.)

                          Dielectric Constant ASTM D 150

                          Cured Hardness

                          90D

                          Modulus of Elasticity ASTM D 638

                          Dielectric Strength

                          382 volts/mils


                          Dielectric Constant

                          3.87 @ 1 MHz


                          Adhesive Tensile Shear

                          2,000 psi


                          Compressive Strength

                          15,200 psi


                          Modulus of Elasticity

                          9.0 psi x 10(5)


                          Flexural Strength

                          8,000 psi


                          Coefficient of Thermal Expansion

                          19 [(in.) x (in). x oF)] x 10(-6)


                          Thermal Conductivity

                          1.92 [(cal x cm) /(sec x cm(2) x oC)] x 10 (-3)


                          Brush Coat Thickness

                          10-20 mils (.010-.020 in.)


                          Cure Time

                          16 hrs


                          Recoat Time

                          4-6 hrs


                          Salt Spray Resistance

                          5,000 hrs


                          Mixed Viscosity

                          32,000 cps


                          Surface

                          1. Thoroughly clean the surface with Devcon® Cleaner Blend 300 to remove all oil, grease, and dirt.

                          Preparation

                          2. Grit blast surface area with 8 - 40 mesh grit, or grind with a coarse wheel or abrasive disc pad, to create increased surface area for better adhesion (Caution: An abrasive disc pad can only be used provide white mesh is revealed). Desired profile is 3 -5mil, including defined edges (do not feather edge epoxy).

                          Note: for metals exposed to water or other salt solution, grit blast and high "pressure" water- blast the area, then leave overnight to allow any salts in the metal to "sweat" to the surface. Repeat blasting to "sweat out" all soluble salts. Perform chloride contamination test to determine soluble salt content (should be no more than 40 ppm).

                          3. Clean surface again with Cleaner Blend 300 to remove all traces of oil, grease, dust, or other foreign substances from the grit blasting.

                          4. Repair surface as soon as possible to eliminate any changes or surface contaminants.


                          WORKING CONDITIONS : Ideal application temperature is 55 oF to 90oF. In cold working conditions, heat repair area to 100 -110oF immediately prior to applying to dry off any moisture, contamination, or solvents, as well as to assist epoxy in achieving maximum adhesion properties.

                          Mixing

                          It is strongly recommended that full units be mixed, as ratios are pre-measured.

                          Instructions :

                          Add hardener to resin

                          Mix thoroughly with screwdriver or similar tool (continuously scrap material away from sides and bottom of container) until a uniform, streak free consistency is obtained.

                          LARGE SIZES (2 lb., 25 lb.): Use a propeller type Jiffy Mixer Model ES on an electric drill, Mix until color is uniform and consistant.

                          Note : Keep propeller below liquid line, as additional air can be added to mixture, resulting in air bubbles on the surface of the finished product.

                          Application Instructions

                          Apply two thin coasts (8-15 mils) or Brushable Ceramic to ensure a lack of pinholes or holidays on the substrate (a low voltage, holiday detector will ensure a pinhole - free coating). Brushable Ceramic fully cures in 16 hours, at which time it can be machined, drilled or painted.

                          FOR GREATER THICKNESS

                          Use Brushable Ceramic as a coating in combination with Ceramic Repair Putty. For proper wear and adhesion, maximum thickness should not exceed 40 mils.

                          FOR + 70oF APPLICATIONS

                          Applying epoxy at temperatures below 70oF lengthens functional cure and pot life times. Conversely, applying above 70oF shortens functional cure and pot life.

                          Storage

                          Store at room temperature.

                          Compliances

                          Approved for use in meat and poultry plants (red only)

                          Chemical

                          Resistance

                          Chemical resistance is calculated with a 7 day, room temp. cure ( 30 days immersion @ 75oF

                          Benzene

                          Excellent

                          Sodium Hydroxide 10%

                          Excellent

                          Gasoline (Unleaded)

                          Excellent

                          Sodium Hydroxide 50%

                          Excellent

                          Hydrochloric 10%

                          Very good

                          Sodium Hypochlorite

                          Very good

                          Kerosene

                          Excellent

                          Sulfuric 10%

                          Very good

                          Mineral Spirits

                          Excellent

                          Sulfuric 50%

                          Fair

                          Nitric 50%

                          Poor

                          Toluene

                          Excellent

                          Phosphoric 10%

                          Very good

                          Xylene

                          Fair

                          Potassium Hydroxide 40%

                          Excellent



                          Precautions

                          Please refer to the appropriate material safety data sheet (MSDS) prior to using this product.
                          For technical assistance, please call 1-800-933-8266
                          FOR INDUSTRIAL USE ONLY

                          Warranty

                          Devcon will not replace any material found to be defective. Because the storage, handling and application of this material is beyond our control, we can accept no liability for the results obtained.

                          Disclaimer

                          All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW Devcon makes no representations or warranties of any kind concerning this data.

                          Order

                          11760 (Red) 2 Ib.

                          Information

                          11760 (Blue) 2 Ib.

                           



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